
It’s not “stacked dimes” as they say in welding, but I was ridiculously proud of my first weld under Gene’s guidance. I need to figure out how to get this into my next textbook, somehow…
If the headline seems a little click-baity for you, I totally get it, but hang with me for a bit here, and I promise this will make sense.
If welding isn’t your idea of a good time (or if you’re already a master welder on top of your professorial gig), the same thing can apply to any one of a number of skills that fit the following parameters:
It must be something you actually care about doing and doing well. For me, I not only wanted to learn to weld because I thought it was an amazing skill that seemed interesting, but I needed to learn how to do it to get my classic Mustang back into shape. Half the front end started rotting out somewhere in the past 15 years I’ve owned it and I can’t really afford to have someone go through it and rebuild it at about $175 an hour. Thus, I NEED this skill and I have to do it well.
It reminds me of my first stats class in my doctoral program: I’m in an undergrad pit class with a few master’s students thrown in for good measure. It’s at 8 a.m. and members of the men’s basketball team and one-third of the football team are there, barely paying attention. I’m writing things down like I’m getting a list of instructions on how to disarm a bomb I’m sitting on top of.
The difference was in value: They didn’t care about the topic and just needed a passing grade to survive. For me, I HAD TO HAVE this skill if I was ever going to get my Ph.D. That’s the level of “care” I’m talking about here.
It must have an actual, tangible outcome that can be measured in terms of quality and accuracy. I spent the past 20 years or so learning how to refinish furniture. The tangible outcome was the beat up dresser or mangled table that I restored to something more useful and less ugly. The same thing is true of a task like knitting or sewing: You can have beautifully made clothes or things that look like your cat was playing with a ball of yarn or string.
Like most skills, practice can improve the outcome, which is something that can be measured either concretely (the outcome of a statistical analysis) or with an eyeballing of the item (the table looks nice, great or amazing). You need to pick something where tasks lead to outcomes and those outcomes can easily range from poor to perfect.
THE BACKSTORY ON ALL THIS: When I went to start the Mustang up this summer, I realized that the battery tray under the hood had rusted to the point where the battery was actually going to fall through a hole in the car. As I started trying to disassemble that part of the car, I realized this was all constructed with spot welds in the factory.
In short, I had to drill out all the welds, pry the metal pieces apart and then weld a new piece into place.
By the time I got into it, I realized there were a lot more pieces that needed to be replaced if this car was going to survive, so I couldn’t just get someone to come over and weld one piece for me. I needed to learn how to weld myself or else this was never getting done.
The tech out here offers great programs, but they tend to teach the classes when I’m at work. Furthermore, I’m told that most of that welding is meant for thick steel, like building car frames or working on giant pipes and stuff. I needed to learn how to do thin sheet metal welding.
The internet is always helpful, but it wasn’t enough in this case, so I put out a plea to folks around me via Facebook for a welding instructor. I offered to pay whatever they wanted for an afternoon or two, explaining I knew my way around tools, but had no welding experience.

This is Gene. He totally rules.
A nice guy named Gene agreed to help out. He was probably about 10-15 years younger than I was and he had learned welding by doing it with his dad. He picked up his certifications later, adding tools to his toolbox, but he retained that simple, “Watch, understand, now do” approach from his dad’s tutelage.
So, one rainy Saturday in August, Gene came over to my garage and helped me learn the basics of welding, which are pretty inconsequential for most of you here. That said, here are the things I picked up from that experience that I honestly think might be helpful for improving (or maintaining a high standard of) teaching:
Remember what it’s like to be afraid
When I decided I was going to make the leap into welding, I picked up what I thought was a decent used welder, some safety gear and a welding station. It then sat in the garage for more than two months as I read every book and watched every “expert” on YouTube to figure out what to do.
The truth of the matter was, I was scared.
The fear definitely came from at least one video titled something like “Five ways to kill yourself by making a mistake while welding.” However, it was deeper than that, in that I wanted to be good at it, the advice on how to get good was so varied and everything about this process seemed foreign to me.
When was the last time you were honestly afraid of being terrible at something important to you? How hard was it for you to attempt doing that thing? Also, if you were in a room full of other people that you automatically assumed were better at this thing than you are, how tense and awkward are you feeling?
Even when it was just Gene and me, I had trouble pulling the trigger on the welder. He never gave me any sense he’d make fun of me or tell me how bad I was at this, but I still didn’t want to be the guy who he talks about when he meets up with his buddies later and says, “If you think YOU wasted your day, lemme tell you about…”
As much as we say we can all remember being a student in class or being at the beginning of our journey as journalists, it’s a whole different thing to actually be AT that point. Furthermore, maybe we were better at journalism than these kids perceive themselves to be, so it’s gotta be even worse at that point.
There is a difference between a rule and a preference
Various areas of education have specific rules to them that are unbreakable, while other areas have malleable rules, strongly suggested approaches and nuanced levels of preference. As I have aged in this field, I’ve found that the more I lean toward teaching the latter, students tend to crave the former.
As a welding student, I could understand why: Rules provide certainty. Rules lead to specific outcomes. Rules are easier than nuance.
In short, rules rule.
In watching all of the welding videos, I went looking for rules. There were rules as to how to set up my welding helmet so I could see my arc, but not go blind. There were rules as to how big of a hole I should drill in sheet metal to make the appropriate plug weld. There were rules as to the type of wire to use, the settings on the welder, the way to prepare the metal for welding and more.
The problem? All of these rules that each welder told me ran contrary to what every other welder told me. All of which left me more confused and upset when I would try to replicate their work and end up with really miserable results.
Gene was great because he helped me see that a lot of what these guys were calling “rules” were just preferences based on how they had learned or what they felt was best. Even more, breaking any of those rules wouldn’t leave me blind and on fire with giant holes blown through the sides of my car.
The only rules that really mattered, he explained, came down to looking for specific things that happened and reacting accordingly. When the wire sticks to your weld, you’re too far away. When you blow a hole in the metal, you have your settings too high. Start dark on the helmet and move up until you can see but it doesn’t feel overwhelming.
I know that a lot of folks like to lay down a lot of rules with rubrics and scales and “do-this, not-that” requirements, and that can help in some cases. However, I also know that as a student, I started feeling trapped by the rules, especially those that didn’t really work out all that well.
My goal for this year has been to stick with only the rules that are absolute, don’t-break-them-or-else-level rules. The personal preferences, I’m going to explain and moderate with the idea of making sure they hang onto the big things and stop freaking out about everything else.
Explain “how” and “why” a lot
Expertise provides you with a sense of internal logic that allows you to accomplish tasks easily and seamlessly without a lot of thought going into them.
In furniture restoration, it can be picking what grit of sanding disks I use to remove layers of age and crud. In the pinball world, it’s tracking circuits through a diagram to determine which ones aren’t making contact. In journalism, it’s knowing which words to use, in which circumstances, to best tell the story that needs to be told.
The problem for most of us is that we’ve attained the level of expertise in our field, so much so, that we don’t always slow down to explain ourselves to the students. What is natural for the professor needs to be learned in a high-detail way for the student.
Almost from the beginning, Gene was preemptively offering me “how” and “why” answers about the settings on the machine, the pattern he used in “stacking dimes” on a particular weld and how best to move the puddle along. That not only made me feel more confident, but it also helped me feel comfortable asking additional “how” and “why” questions on things that still confused me.
Students, generally, don’t want to ask questions because they fear looking stupid, or because they assume if no one else is asking a question, nobody else must have that question. When those questions are about how something works or why we approach a concept in a certain way, it’s crucial to make sure they get answered one way or the other.
If you’re waiting for a student to ask a question, you’re likely waiting on the corner for a bus that had its route cancelled, so it’s really helpful to proactive in getting the “hows” and “whys” covered.
Encouragement makes all the difference
Contrary to all the click-bait ads I’d received on social media since mentioning an interest in welding, I knew I wasn’t going to be a master welder in one day. I also knew I had tried a few things before Gene agreed to teach me and they looked like absolute garbage to me.
What Gene did, which is something I have to constantly remind myself to do in a classroom, is provide encouraging feedback.
He looked at my earliest attempts and was able to tell me what was wrong with them, in terms of the settings on the machine and the speed of my welding. However, he also pointed out the things I should keep doing, as they were promising first efforts.
“You’re balancing it right,” he told me as he referenced the gun. “You’ve also got a good angle when you’re dragging.”
When I did my welds with him, he was quick to offer encouraging pointers. It wasn’t, “This part is good, this part is bad,” but rather “Can you see how much cleaner this one is than your last one? That’s great!” He also helped me understand why my welder wouldn’t produce the immaculate welds I was seeing online.
“You’re using flux-core wire,” he told me. “Those guys aren’t showing you that. They’re using a gas set up, which is always going to have less spatter. You aren’t spattering any more than anyone else using flux.”
As a struggling student, all I wanted to know was that I didn’t suck and that I wasn’t a lost cause. When I applied that thought process to lead writing or inverted-pyramid briefs, I realized that even just a “Hey, good verb choice there!” could make a huge difference.
The thing I realized about Gene’s encouragement was that when he was ready to leave, I not only felt like I COULD do some welding on my own, but I WANTED to persist in the activity. I had an excitement about trying things to make them better and wanting to send him pictures of what I had done. It wasn’t about impressing Gene, but rather showing him what he had brought out of me and thanking him for it.
If I can do that for one or two kids this year, I’ll call it a win.
Have a great start to the semester!
Vince (a.k.a. the guy who loves to weld now)

My first four-side pipe weld. That sucker isn’t coming apart any time soon. Gene said it looked amazing, which makes it even better.